Eye Drop Filling Line
Unscrambling
Capping
Filling
Inner-Stoppering
Filling-3
Washing-2
Depyrogenation-2

  • Easy to operate, safe, and reliable

  • Touch screen operation platform, PLC control

  • Variable frequency speed control

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5-10ml Plastic Bottle Eye Drops Filling-Stoppering-Capping Line

AIPAK Engineering eye drop filling line is applicable to 5–10 ml plastic bottles for the eye-drop filling, inner-stoppering and capping process. It automatically completes bottle unscrambling, servo-pump filling, inner-stoppering and cap crimping. “No-wash” bottles are self-cleaned and sterilized on the platform before filling, so no separate washing line is needed.

The line features no-bottle-no-fill, no-bottle-no-stopper and no-stopper-no-cap detection, with a finished-product pass rate over 99.9%. The whole filling-stoppering-capping process runs inside an ORABS barrier providing a Class A aseptic environment. Configuration can satisfy different specifications and production speeds — high-speed (120 bottles/min, servo ceramic pump ±0.5%) and mid-speed options are available.

AIPAK Engineering Eye Drop Filling Machine Sample Display:

products of eye drop filling machine products of eye drop filling machine

 

Eye Drop Filling Line Features:

  1. Frame in SS304; all product-contact parts in 316L stainless steel; meets GMP / EU cGMP.
  2. "No-wash" bottles self-cleaned and sterilized on the platform; automatic unscrambling with inverted-bottle rejection.
  3. Servo-driven ceramic-pump filling (ABB-configured), accuracy up to ±0.5%; 316L needles, tool-free removal.
  4. Filling needle extends to 2/3 of the bottle before filling, with second-stage filling to prevent foaming.
  5. No-bottle-no-fill, no-bottle-no-stopper, no-stopper-no-cap detection; anti-drip resorption filling.
  6. Electromagnetic vibration feeds inner stoppers; vacuum inner-stoppering with accurate positioning.
  7. Rotary capping head with electronic torque friction plate and bottle-holder to prevent spinning and cap wear.
  8. ORABS barrier provides a Class A aseptic environment over filling, stoppering and capping.
  9. Tool-free changeover for track, bottle dial, filling pump/needle, stopper/cap manipulator.
  10. Fully automatic: Siemens PLC, ABB servo, IGUS bearings, color touch-screen HMI, frequency-conversion speed regulation.
  11. Finished eye-drop pass rate ≥ 99.9%; optional CIP and solution-preparation systems.

Eye Drop Filling Line Technical Specification:

Item High-Speed (APK-6) Mid-Speed (APED-2)
Bottle size 5–10 ml plastic bottle 5–10 ml plastic bottle
Filling nozzles 6 (servo ceramic pump) ceramic / peristaltic
Output 120 bottles/min 30–40/min (10 ml), 60–80/min (5 ml)
Filling precision ±0.5% ≤ ±1%
Product-contact material 316L 316L
Sterile environment ORABS Class A + Class 100 laminar flow ORABS Class A
Pass rate ≥ 99.9% capping ≥ 99.5%
Total power 5 kW 5–7.5 kW
Overall dimensions ≈4500×1600×2400 mm ≈2400×2200×2500 mm
Standard EU / CGMP, GMP EU / CGMP, GMP
Touch-screen language EN / ES / RU / AR / FR / IT / KO customizable same
Key configuration Siemens PLC, ABB servo, IGUS, Schneider Siemens, ABB, Spirax Sarco, Keyence

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