Your Eye Drop Filling-Stoppering-Capping Line Provider
- Complete line: bottle unscrambling → filling → inner-stoppering → capping
- Servo ceramic-pump filling, accuracy up to ±0.5%
- Class A ORABS barrier, 5–10 ml plastic bottles, GMP / EU cGMP
AIPAK Engineering Eye Drop Filling Line
AIPAK Engineering eye drop filling line is a complete linked system for plastic eye-drop bottles, integrating automatic bottle unscrambling, servo-pump filling, vacuum inner-stoppering and cap crimping into one continuous line. It processes 5 ml–10 ml plastic bottles at up to 120 bottles/min, using "no-wash" bottles that are self-cleaned and sterilized on the platform before filling.
The line runs under Siemens PLC control with an ORABS barrier providing a Class A aseptic environment over the filling, stoppering and capping zones. Product-contact parts are 316L stainless steel; filling uses servo-driven ceramic pumps (ABB-configured) for high accuracy, with no-bottle-no-fill, no-stopper and no-cap detection. A matched CIP system and solution-preparation (mixing) system can be supplied to complete the line.
AIPAK Engineering delivers the eye drop line as one linked turnkey system — bottle unscrambling, filling, stoppering, capping, plus CIP and solution preparation — under one contract, with IQ/OQ/PQ validation, FAT/SAT, and GMP & CE certificates.
Eye Drop Filling-Stoppering-Capping Line
Eye Drop Filling-Stoppering-Capping Line (5–10 ml Plastic Bottles)
The complete eye drop line links automatic bottle unscrambling, servo ceramic-pump filling, vacuum inner-stoppering and cap crimping into one continuous, ORABS-enclosed production line for 5–10 ml plastic eye-drop bottles. "No-wash" bottles are self-cleaned on the platform, unscrambled, filled by 6 servo ceramic pumps, inner-stoppered by vacuum, and cap-crimped — all inside a Class A barrier. Available in high-speed (120 bottles/min, ceramic pump ±0.5%) and mid-speed (30–80 bottles/min) configurations.
One linked line: unscramble → fill → inner-stopper → cap
6-head servo ceramic-pump filling, accuracy ±0.5%, up to 120 bottles/min
ORABS Class A barrier, no-bottle-no-fill / no-stopper / no-cap detection
What a Complete Eye Drop Line Includes
AIPAK Engineering delivers the eye drop line as one linked system — bottle unscrambling, servo-pump filling, vacuum inner-stoppering and cap crimping — all inside an ORABS Class-A barrier. "No-wash" bottles are self-cleaned on the platform, so no separate washing line is needed.
1.Unscrambling
"No-wash" plastic bottles are self-cleaned and sterilized on the platform, then unscrambled by a rotating turntable — with inverted-bottle rejection and accumulation control.
2.Filling
6 servo-driven ceramic pumps fill the bottles with 316L needles, accuracy up to ±0.5%, with no-bottle-no-fill to prevent spillage.
3.Inner-Stoppering
Electromagnetic vibration feeds the inner stoppers, which are seated by vacuum stoppering — with no-stopper detection.
4.Capping
A rotary capping head crimps the outer cap while a bottle-holder prevents spinning — with no-cap detection and rejection.
One contract, one linked line — from unscrambling through filling to capping, inside a Class-A barrier.
Eye Drop Filling Line — Technical Specification
| Item | High-Speed (APK-6) | Mid-Speed (APED-2) |
| Bottle size | 5–10 ml plastic bottle | 5–10 ml plastic bottle |
| Output | 120 bottles/min | 30–40/min (10 ml), 60–80/min (5 ml) |
| Filling pump | 6-head servo ceramic pump | ceramic / peristaltic pump |
| Filling accuracy | ±0.5% | ≤ ±1% |
| Filling needles | 6 × 316L | 316L |
| Capping pass rate | high (vacuum stoppering) | ≥ 99.5% |
| Sterile environment | ORABS Class A + Class 100 laminar flow | ORABS Class A |
| Product-contact material | 316L | 316L |
| Total power | 5 kW | 5–7.5 kW |
| Overall dimensions | ≈4500×1600×2400 mm | ≈2400×2200×2500 mm |
| Filling accuracy standard | EU / CGMP | EU / CGMP |
| Key configuration | Siemens PLC, ABB servo, IGUS, Schneider | Siemens PLC, ABB, Spirax Sarco, Keyence, IGUS |
Optional Supporting Systems
CIP Cleaning System (150–200 L)
Acid/alkali/hot-water tanks, conductivity & pH monitoring, automatic in-place cleaning and sterilization.
Solution Preparation (Mixing) System
Eye-drop solution mixing, filtration and transfer.