Ceramic plunger pump, quantitative filling ≤±1.5%
Centrifugal-disc feeding + vibrating-plate cap sorting
2 filling heads, 3,600–3,900 pcs/hour
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APK-DZA200 Prefilled Syringe Filling and Capping Machine
AIPAK Engineering APK-DZA200 prefilled syringe filling and capping machine is an automatic packaging machine for sterile, efficient filling and capping of prefilled syringes. It runs smoothly, is easy to operate, and is equipped with intelligent detection devices, with a high degree of automation and easy maintenance.
APK-DZA200 Prefilled Syringe Filling and Capping Machine Details:
APK-DZA200 Prefilled Syringe Filling and Capping Machine Features:
1.Applicable to each kind and type of prefilled syringe; special types can also be customized.
2.Surface in SUS304 stainless steel; product-contact parts in SUS316L stainless steel and medical-grade silicone rubber, conforming to GMP requirements.
3.Ceramic plunger pump for quantitative filling — acid/alkali-corrosion, wear and high-temperature resistant, with high filling accuracy.
4.Rubber-stopper (cap) sorting and delivery by vibrating plate, with SUS316L stainless-steel clean tray, no cleaning dead corners; the top plate is removable and sterilizable.
5.The syringe is loaded with materials through a centrifugal disc, which has high stability, high speed and low noise.
6.Internationally renowned electrical components with interference-free modular control; all synchronous actions completed by servo motor — accurate, reliable, easy to operate.
7.PLC controls motor operation; the HMI monitors and displays each station's status in real time, with automatic alarm and fault-location prompts.
8.Multiple filling doses and filling methods available; supports storage of multiple recipe parameters.
9.Fully automatic operation: automatic feeding, filling and capping.
10.Modular design, easy to expand; can run standalone or connect to a hoist, labeling machine, lamp inspection machine and other equipment to form a production line.
11.An automatic refilling system is optional, which uses liquid level sensing to automatically refill when material is insufficient.
12.Optional Grade A laminar flow hood for high-requirement clean production.
APK-DZA200 Prefilled Syringe Filling and Capping Machine Technical Specification:
| Applicable materials | Liquid and ointment |
| Applicable specifications | Each kind/type of pre-filled syringe |
| Filling range | 0.1-30ml（plunger pump needs replacement) |
| Injection needlequantity | 2 |
| Filling accuracy | ≤±1.5% |
| Production Capacity | 3,600-3,900 Pcs/Hour |
| Total Power | 4KW |
| Voltage | 380V, 50Hz |
| Compressed air | 0.6-0.7Mpa |
| Dimensions | 3195×1458×1970mm(L×W×H) |
| Complete Machine weight | 800KG |
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