Your Compact Oral Liquid Filling Line Provider

Complete compact lines: washing/feeding → filling → capping → labeling
Ceramic-pump filling, ±1% accuracy — from 100 to 400 bottles/min
Small footprint, few operators, GMP — ideal for small-to-medium batches

AIPAK Engineering Compact Oral Liquid Filling Lines

AIPAK Engineering compact oral liquid lines are designed for small-to-medium batch production of pharmaceutical oral liquids. Each line links bottle feeding or washing, ceramic-pump filling, capping and labeling into a space-saving, low-headcount system — with fill volumes adjustable on the HMI for quick changeover, no-bottle-no-fill / no-bottle-no-cap protection, and 316L product-contact parts, all to GMP.

The range covers different capacities and bottle types: a compact filling-capping-labeling line for plastic bottles (from 100 bottles/min), an easy-to-fold plastic-bottle line with bottom filling and heat-seal (160 bottles/min), and a high-accuracy line with tunnel-oven sterilization for glass bottles (up to 400 bottles/min). Each machine can run standalone or in linkage line.

AIPAK Engineering matches the line to your batch size — compact entry lines to high-accuracy tunnel-oven lines — all delivered with IQ/OQ protocols, FAT/SAT, and GMP & CE certificates.

Oral Liquid Solution-3
Oral Liquid Solution-2

Low-Speed Compact Oral Liquid Filling-Capping Line

Compact Oral Liquid Filling-Capping Line (12-Head, Plastic Bottle)

Compact filling-capping and labeling line for plastic oral-liquid bottles. 12 ceramic-pump filling heads + 8 screw-capping heads at 6,000 bottles/hour, ±1% accuracy, capping acceptance ≥ 99.9%, paired with a horizontal self-adhesive labeling machine (120–250 bottles/min). Small footprint, few operators — ideal entry-level line.

12 ceramic pumps + 8 capping heads, 6,000 bottles/h, ±1%

Horizontal labeling 120–250/min, ±1 mm

Compact footprint, servo control, GMP

Easy-to-fold Plastic Bottle Oral Liquid Production Line

For specially designed easy-folding plastic bottles — manufactured in a clean area, so bottle washing, drying and sterilizing are not needed. Automatic bottle loading, bottom filling, automatic capping and hot-melt bottom sealing, with pneumatic finger clamp bottle delivery. 5–20 ml, 160 bottles/min, all-metal rotary piston pump, multi-language touch screen.

Wash-free easy-fold bottles: no washing/drying/sterilizing needed

Bottom filling + hot-melt bottom sealing, 160 bottles/min

Empty-bottle leak detect, no-bottle-no-fill, auto counting

High Filling Accuracy Oral Liquid Production Line (with Tunnel Oven)

Three-zone line — bottle washing, tunnel-oven sterilization, and filling & capping — for glass oral-liquid bottles. 3-water-3-air washing, tunnel-oven high-temperature drying/depyrogenation, piston-pump filling, 10-head capping. HKGL8/16, 5–30 ml, 150–400 bottles/min.

Tunnel-oven sterilization for glass bottles (high-temperature)

Piston-pump filling — no dripping / foaming / spitting

150–400 bottles/min, 8 or 16 filling heads

What a Compact Oral Liquid Line Includes

AIPAK Engineering builds the compact oral liquid line to match your bottle type. Plastic and easy-fold bottles skip washing and sterilizing, while glass bottles add a washing machine and tunnel oven. The core stages — feeding, filling, capping and labeling — stay the same.

STEP 1

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Feeding

Bottles are fed into the line by conveyor and infeed screw (easy-fold bottles need no washing).

【STEP 2】OPTIONAL

Washing-1

Washing (optional)

3-water-3-air washing for glass bottles; skipped for wash-free plastic and easy-fold bottles.

【STEP 3】OPTIONAL

Sterilizing

Sterilizing (optional)

Tunnel-oven high-temperature drying and depyrogenation for glass bottles.

STEP 6

Labeling-1

Labeling

Horizontal or vertical self-adhesive labeling with batch coding, ±1 mm accuracy.

STEP 5

Capping-1

Capping

Screw or roll capping (or hot-melt bottom sealing for easy-fold bottles); no-bottle-no-cap.

STEP 4

Filling-1

Filling

Ceramic or piston pump filling, ±1% accuracy, servo tracking, no dripping / foaming / spitting.

*One line, configured to your bottle — from feeding through filling to labeling.

Compact Oral Liquid Lines — Specification Comparison

Item Low-Speed Compact Easy-to-fold High Accuracy
Bottle Plastic Easy-fold plastic (5–20ml) Glass (5–30ml)
Speed 6,000 bph (100/min) 160 bottles/min 150–400 bottles/min
Filling heads 12 (ceramic) rotary piston 8 / 16 (piston)
Capping 8-head screw — (bottom heat-seal) 10-head
Accuracy ±1% per Pharmacopoeia high precision
Washing/Sterilizing — wash-free 3-water-3-air + tunnel oven
Special feature compact + labeling bottom fill + heat-seal tunnel-oven depyrogenation

AIPAK Engineering Oral Liquid Solutions Videos

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