Meet the size range from 1-20ml ampoule of washing,drying and sterilizing
High degree of automation
No-bottle-no-filling function and squeeze stop function
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High Quality/Output/Precise 1-20ml Ampoule Filling Line
AIPAK Engineering 1-20 ml ampoule filling line is composed of an ultrasonic bottle washing machine, hot-air depyrogenation tunnel and ampoule filling & draw-sealing machine. It completes water spraying, ultrasonic cleaning, inner/outer wall water-and-air flushing, preheating, drying and depyrogenation, cooling, pre-nitrogen filling, filling, post-nitrogen filling, and tip draw-sealing — realizing automatic production of the whole process. Each machine can be used separately or in a linkage line. The line is mainly used for liquid injectables in glass ampoules in pharmaceutical factories.
Ampoule example:
AKCA series vertical ultrasonic washing machine
AKDH series hot air circulation sterilization tunnel
This machine is mainly used for drying, sterilization and pyrogen removal of small glass bottles such as ampoules, vial bottles and oral liquid bottles in pharmaceutical industry.
It can automatically completes the whole production process from bottle feeding, preheating, drying and sterilization, cooling to bottle bottle discharging. The laminar flow principle and hot air high speed disinfection technology can make the container reach the national cleanliness level 3 standard (American industrial standard level 100) in the sealed tunnel. It is the most popular drying sterilization equipment with the best sterilization effect in the world. Its heat distribution is uniform and the effect of pyrogen removal is good.
It can be used not only by single machine, but also by connecting with the bottle washer in front and the filling machine in back.
AKA series ampoule filling and sealing machine
1-20ml Ampoule Filling Line Features:
- The line integrates a vertical ultrasonic washing machine, a hot-air depyrogenation tunnel and an ampoule filling & draw-sealing machine; each can run standalone or as a linkage line.
- Applicable specification: 1–20 ml glass ampoules (as per user's requirement).
- Vertical ultrasonic washing: cavitation pre-wash + inverted 3-water-3-air alternating rinse of inner and outer walls, clarity pass rate ≥ 99.9%.
- Hot-air depyrogenation tunnel: preheating / high-temperature (280–330 °C) / cooling sections, endotoxin removal FH ≥ 1365, Camfil HEPA with negative-pressure sealing.
- Filling & draw-sealing: plunger-pump filling with deviation ≤ ±1%, pre/post nitrogen filling, tip draw-sealing.
- No-bottle-no-fill and squeeze-stop functions; ampoule breakage rate ≤ 0.3%.
- Class 100 laminar flow over the filling zone; ORABS barrier for a Grade-A aseptic environment (configurable).
- Product-contact parts in 316L stainless steel; balcony structure, no dead corners, GMP compliant.
- Fully automatic control: color touch-screen HMI, PLC control, frequency-conversion speed regulation.
- Waste-wire (draw-off) collection and exhaust at the preheating and sealing stations to protect work-area cleanliness.
- Products customizable to actual customer demand.
1-20ml Ampoule Filling Line Technical Specification:
| Model | AFL-6 | AFL-8 | AFL-10 | AFL-12 | AFL-16 |
| Adaptive specification | 1–20 ml ampoule | 1–20 ml | 1–20 ml | 1–20 ml | 1–20 ml |
| Production capacity (pcs/h) | 6,000–16,000 | 8,000–21,000 | 10,000–24,000 | 12,000–30,000 | 16,000–36,000 |
| Number of filling pins | 6 | 8 | 10 | 12 | 16 |
| Filling accuracy | ≤ ±1% | ≤ ±1% | ≤ ±1% | ≤ ±1% | ≤ ±1% |
| Power source | 380V 50Hz | ||||
| Electrical capacity (kW) | 78 | 78 | 80 | 90 | 90 |
| Total weight (kg) | 8,900 | 8,900 | 9,400 | 9,700 | 10,100 |
| Overall dimensions (mm) | 9100×2200×2450 | 9100×2200×2450 | 9260×2200×2450 | 9910×2200×2450 | 10042×2200×2450 |
1-20ml Ampoule filling Line Video
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